Manufacturing and process capabilities
The automated and semi-automated manufacturing line fully covers a variety of sensor manufacturing, and is equipped with a complete digital system to monitor production and respond quickly
Manufacturing capabilities
Automated manufacturing capabilities
The automated production line equipped with advanced industrial equipment and precision machinery covers the manufacturing process of multiple types of sensors, and realizes 24h/7 uninterrupted operation to ensure the compatibility of production efficiency and product standards. Sophisticated automation technology realizes the combination of precision and efficiency, which can improve production efficiency; At the same time, it can eliminate human error and maintain high-quality product output.
Semi-automated manufacturing capabilities
Semi-automated manufacturing processes are used to cope with complex manufacturing processes, and the flexibility of manual labor and the precision of machine control are fully balanced to achieve efficient production. Comprehensive coverage of a variety of products, including pressure sensors, concentration sensors, magnetic sensors, etc. At the same time, maintain strict control over the production process to ensure that each product is strictly up to standard.
Ability to innovate systems independently
The manufacturing execution system (MES), which is at the heart of smart manufacturing, monitors the production process in real time to ensure that every step is accurate. In addition, the MES system supports link traceability to ensure a quick response to any quality issues and meet customer needs.
Process capabilities
Assembling process
Relying on high-precision manipulators and CCD positioning equipment, the assembly operation is carried out to achieve a unified high-quality level of operation, and the assembly process parameters and material status are recorded through the MES system to complete the quality requirements such as traceability and anti-outflow.
Dispensing process
It has three-axis motion automatic dispensing equipment, which can complete the operation of special glues with different temperature, light sensitivity and other requirements, control parameters to accurately dispense products, and control and record dispensing parameters in real time through the MES system.
Riveting process
It has automatic riveting capabilities, including pressure riveting, rotary riveting and other processes, accurately controlling the design stroke and force intensity in the production process, achieving real-time feedback, and real-time control and real-time recording of process parameters through the MES system.
Welding process
It has a variety of mature welding processes, including selective wave soldering, resistance soldering, laser soldering, laser welding, ultrasonic welding, argon arc welding and automatic soldering, realizing automatic/semi-automatic operations, ensuring the consistency of welding quality, and real-time control and real-time recording of process parameters through the MES system.
Inspection & Inspection Process
It has a variety of testing processes to meet customers' requirements for product quality. Including AOI testing such as process assembly/welding/dispensing; Semi-finished product/finished helium mass spectrometry testing, air tightness testing and electrical performance testing; Automatic/semi-automatic equipment realizes performance calibration & testing of full mass production of products, and records process control and test data through MES system.
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