R&D capabilities
The world's leading manufacturer of high-precision, high-complexity and high-performance castings and machined components, with a focus on material and technology innovation
Capability Overview
High-temperature materials
Metallic materials
Surface process
Precision machining
Structural design
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/06Overview of R&D capabilities
As the world's leading manufacturer of high-precision, high-complexity and high-performance castings and machined parts, our R&D team focuses on material and technology innovation to meet the needs of different industries
Performance advantages of high-temperature materials
High temperature strength: We have developed materials that exhibit excellent performance at 850-1050°C, and can replace traditional Ni-based superalloys in some conditions.
High temperature wear resistance: Compared with other products on the market, the wear resistance of our materials has been significantly improved under the same high temperature conditions, and the wear resistance has been increased by more than 10% compared with other materials of the same application type in the high temperature wear resistance comparison test
High Temperature Oxidation Resistance: After 500 hours of high temperature oxidation cycle test, the depth of the oxide film layer of our material does not exceed 25μ, showing excellent oxidation resistance.
Cost-effective: Under the same working conditions, our material cost is reduced by more than 40% compared with Ni-based superalloys, and compared with the same type of application, the cost is reduced by more than 15%.
Metal material series
Kalson M30 Series Heat-Resistant Steels: Designed for turbocharging system components with excellent heat resistance.
Kalson M20 series medium and high strength steel castings: suitable for thin-walled one-piece steel castings and heat treatment processes to ensure the toughness of the material at extremely low temperatures.
Kalson-SC/SN series bleed process: through a special permeation process, the wear resistance and corrosion resistance of engine parts are improved.
Surface engineering process
Coating surface hardness: The coating surface hardness we have developed is as high as 1300HV0.05 or more, with excellent wear resistance.
Corrosion resistance: In the neutral salt spray test, our materials can withstand more than 720 hours without red rust.
Thermal Insulation Coating Process: The thermal conductivity of the material was significantly reduced from 380 W/(m*k) to 40 W/(m*k) through the development of the Thermal Insulation Coating Process.
Precision machining technology
Ultra-precision grinding process: For difficult-to-machine materials, we have developed an ultra-precision grinding process, which can ensure that the coaxiality reaches 0.001/100mm for the new energy ultra-high-speed motor shaft, and the surface roughness meets within Ra0.1.
Structural design capabilities
Co-design: We work closely with our customers to carry out pre-prototype co-design and VAVE design to ensure that the design meets the application conditions and dimensional interface requirements.
Simulation capability: Ensure the reliability and validity of the design through advanced simulation technology.
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